The General Mills, Inc. facility combines anaerobic pre-treatment with a combined heat and power (CHP) system to convert Greek yogurt whey into heat and electricity. Whey is fed to bacteria in an on-site industrial pre-treatment anaerobic digester, which breaks down the whey and reduces the amount of sludge produced, improving the quality of wastewater and generating useful methane bios. The collected biogas is dried, compressed, cooled, and conveyed to a CHP generator at a new energy recovery site. Excess biogas is flared before the remainder is used to fire a 1.6 kW CAT generator, with the electricity transformed to 4160V and used on site. While some heat is lost, most is recovered through a heat recovery loop and supplements the plant’s high-temperature hot water (HTHW) system.
By rethinking typical approaches to handling waste, CHA developed a system that processes leftover whey to generate approximately 10% of the plant’s overall electrical needs. In addition to costs saved by eliminating the need for off-site disposal, millions of gallons of water have been returned to the watershed, and several thousand acres of farmland have been made available for agricultural use.
Greenhouse gas emissions reduced by approximately 9,000 metric tons/year.
Diesel fuel usage is reduced by about 95,000 liters annually.
System generates 10% of the plants overall electrical needs.
Frank has over three decades of experience delivering results in a wide range of industries, including education, government, manufacturing, utilities, and transportation. He has delivered successful projects by developing and leading high-performance teams to plan and execute complex multi-billion-dollar projects.